Follow JK Custom Wood’s steps to make yourself a Muskoka chair that’s perfect for catching a few rays during a summer you’ll never forget.

Step 1: Mark 3.5” in from each end of the Lower Back Slat Cradle. Then, mark the center of the bottom edge and measure up 2 ¹/₈” on the Lower Back Slat Cradle. Create an arc between all 3 points and cut out using a jigsaw or bandsaw.

Step 2: Mark 4 ³/₈” in from each end of the Upper Cradle. Then, mark the center of the bottom edge and measure up 2 ¼”. Create an arc between all 3 points and cut out using a jigsaw or a bandsaw.

Step 3: Using a bandsaw or a tapering jig on the table saw, cut the Back Slats so they are 2” wide at the top and 1 ¾” at the bottom. This will create the ‘fan’ effect for the back of the chair. Be sure to cut off ¹/₈” from each side opposed to ¼” off of only one side.

Step 4: Place Back Slats on a workbench and space them ¼” apart using small blocks or strips. Secure them in place so they do not move. Measure down 10” from the top of the center slat and make a mark. Using a string, pencil and nail, create a compass from the 10” mark and draw out the arc for the top of the chair. Unsecure the pieces and cut the arc using a jigsaw or band saw.

Step 5: Sand all faces and edges with 120 grit sandpaper and work your way up to max. 150 grit. Pro tip: Use a ¹/₁₆” or ¹/₈” round over bit on all edges for those true Muskoka chair edges.

Step 6: Pre-drill & countersink all screw holes to avoid any splitting.

Step 7: Assemble the chair from the bottom up. Begin with the legs, add the seat slats and arms and then move onto the back. Use 1 ½” screws on 1” thick pieces. Pro tip: Use an outdoor or waterproof wood glue for added strength.

Step 8: Apply Varathane Ultimate Wood Stain in Briarsmoke.

Step 9: Apply Varathane Diamond Wood Finish – Outdoor to seal and protect. 

Step 10: Sit back and enjoy!

Visit Rust-Oleum Canada and JK Custom Wood on Instagram for more tips and inspiration!

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